Stanley's unique, patented 265nm
UVC-Highpower-LEDs for UV-Disinfection

Stanley's patented unique technology

World leading Japanese automotive supplier now introducing outstanding UVC technology with full value chain in-house from the wafer production to final assembled products

Superior Disinfection Capability
Supply chain

Stanley UV Technology about AlN

It is well known that UV-C light peaking at around 265 nm has highest disinfection efficiency against both bacteria and virus, because this wavelength range corresponds to the absorption peak of DNA/RNA. However, it becomes difficult to obtain high output power from AlGaN-based LEDs as the wavelength becomes shorter, especially below 270nm, because dislocations contained in the AlGaN layer decrease the internal quantum efficiency. Stanley has overcome this technical issue by using high quality AlN single crystal substrates fabricated by HexaTech. The AlN substrate allows us to grow AlGaN layers with very low dislocation density of about 104 cm-2, which is less than 1/1000 in AlGaN layer grown on sapphire substrate usually used for fabricating UV-C LEDs. In addition, our AlN substrate has superior UV transparency which suppress the absorption of UV light in the AlN substrates. This unique LED structure bring over 50mW output power of 265 nm LEDs. In-company sterilization test revealed that germicidal effectiveness against SARS-CoV-2 of 265 nm is 1.8 times higher than of 280nm and actual germicidal power of 265 nm LEDs is approximately 1.3 times higher than that of 280 nm LEDs. We hope that high germicidal power of 265 nm LED brings customer's benefit such as improved throughput and design flexibility of disinfection devices.

Dr. Toru Kinoshita
Dr. Toru Kinoshita
Stanley Electric Co., Ltd.
R & D Center Chief Engineer

Discover the advantages of 265nm UVC-Highpower-LEDs for UV-Disinfection

Benefits of 265nm

The graph on the left shows the relationship between UV sensitivity of DNA in living organisms and the emission wavelength of deep UV light sources. The higher the sensitivity to UV rays, the greater the damage received from UV rays. Stanley's UVC LED has an emission wavelength of 265nm, obtaining the maximum disinfection effect.

UV sensitivity / Emission Wavelength

UV sensitivity / Emission Wavelength

Disinfection efficacy

Disinfection efficacy

Stanley's LED has a peak emission wavelength at 265nm, which maximizes the disinfection effect

Temperature Stability

Temperature vs Relative light output

Temperature vs Relative light output

Forward current vs Relative light output

Forward current vs Relative light output

Radiant flux factor @Tj=90degC

Radiant flux factor @Tj=90degC

In comparison to other LED technology Stanley LED output power is raising with temperature. Customer takes benefit from superior temperature stability.

Stanley LED can stand much more current than comparable LEDs. Output power is only a matter of lifetime requirement.

Comparison of radiant flux at Tj=90°C from datasheet. While Stanley is 100% + α (easy to set up worst case), others are 100% - α (difficult to set up worst case).

Outstanding temperature stability brings out the full potential under the actual usage situation

Disinfection Performance

Unlike LEDs for lighting applications, UVC LEDs' light output (brightness) is not as important as their disinfection performance. Since UVC LEDs generate a large amount of heat, It is necessary to pay attention to their characteristics at high temperatures. Stanley designs LEDs for maximum disinfection performance when in use.

|LED performance listed on the datasheet|

Radiant flux

Radiant flux

|Important parameters when evaluating UVC light sources|

Disinfection efficacy / Output maintenance rate at high temperature

Disinfection efficacy / Output maintenance rate at high temperature

265nm: the most effective disinfection effect on microorganisms

LED output changes significantly under actual usage conditions

Disinfection performance

Radiant flux (mW)

|True disinfection performance not listed on the datasheet|

Disinfection performance

Disinfection efficacy / Output maintenance rate at high temperature

Stanley 265nm has the best disinfection performance

Disinfection Time

Based on the comparison on the previous page, we compared the time required for disinfection of the new coronavirus (SARS-CoV-2).

Relative comparison of time required for disinfection of new coronavirus
(Based on our verification experiment and the output maintenance rate at high temperature)

Relative comparison of time required for disinfection of new coronavirus

Disinfection efficacy

Disinfection efficacy

Stanley UVC LED achieves disinfection in shorter time.

Disinfection performance    Radiant flux (mW)

Durability

Prevents "sudden death" and "sudden output drop" due to humidity by shutting off the die from the influence of humidity contained in the surrounding air completely.

Comparison of package structure

Comparison of package structure

High temperature high humidity biased test result

High temperature high humidity biased test result

Special package structure to protect the chip from humidity

Lifetime

We have achieved excellent long lifetime with our self-developed LED dies and packages.
Even taking into consideration the heat generated when illuminated, we achieved L70 10,000hr.

Lifetime estimation

Lifetime estimation

It achieves L70 10,000hr even in a high Tj state close to the actual usage conditions

Specs

Product
ZEUBE265 (265nm 50mW)
Conditions
IF 440mA, Tj =70℃
Prediction based on actual measurement of 1,000 hours
(without burn-in / aging)
※30mW, 12mW type: applied similar technology
(Equivalent characteristics are expected to be achieved under the same temperature and current density conditions)

Superior lifetime
L70>10,000h

Overview applications and products

Stanley’s UVC LEDs

200mW

200mWMulti chip type: 400mA, 28V – In mass production

70mW

70mW440mA 6.9V – In mass production

50mW

50mW440mA 6.9V – In mass production

Applications

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